Prefabricated workshops from metal structures, production of structures, prices. Complete set of shops for production of drains. Optimal options for selecting equipment Technical characteristics of a pre-fabricated workshop from metal structures
a set of electromechanical equipment for the production of gutters
The price of the whole set: 141,078 rubles.
How to properly equip a workshop for the production of ventilation ducts. Optimal equipment selection options
To organize a workshop for the production of ventilation ducts, you will need a room with an area of 25-40 sq.m. Next, you must decide on the number of finished ducts that you plan to produce per shift.
The standard length of the ventilation duct is 1250mm or 2500mm.
The thickness of the metal sheet will vary from 0.5mm to 1.5mm.
Decide what length and thickness of metal you want to work with. This will determine the working length and power of the equipment that you will use for production.
The standard set of equipment that you will need to complete the ventilation shop:
- Guillotine
- Listogib
- Stiffening Machine
- rollers
- Folding machine
- Folding machine
- Spot welding
- puklevochny automatic machine
- Slotted scissors
1. SELECTING THE GUILLOTINE
1. Selection of a guillotine for cutting sheet metal for the production of ventilation ducts.
The choice of guillotines for cutting metal is quite wide.
Required parameters:
- Working length 1260mm – 2500mm
- Guillotine drive depends on the budget. Recommended - electromechanical.
The guillotine can be manual or electromechanical. The choice of guillotine drive depends on your requirements. The electromechanical guillotine automates your production and is designed for those who need a high level of productivity and the highest quality of manufactured products. Also, an electromechanical guillotine will allow you to cut metal with a thickness of 1.5 mm and more. A manual guillotine will allow you to carry out small-scale production of products and will cost much less than an electromechanical one. The difference in the price of a manual and electromechanical guillotine will differ by two to three times.
Below are the most optimal and affordable options for guillotines for completing ventilation shops:
Electromechanical guillotines:
Electromechanical guillotines ACL Q11(good industrial China).
Models: Q11 (1300mm x 2.5mm) = 230,000 rubles, Q11 (2500mm x 2.5mm) = 449,000 rubles.
Popular guillotines for ventilation, as simple as possible and quite comfortable.
Electromechanical guillotines MAZANEK GM(Poland).
Models: GM (1600mm x 1.5mm) = 258,000 rubles, GM (2500mm x 1.5mm) = 422,000 rubles. One of the most demanded guillotines on the market due to good European quality and affordable price.
Electromechanical guillotines SCHECHTL MT(Germany).
Models: MT (1800mm x 2.0mm) = 585,000 rubles. MT (2500mm x 2.0mm) = 664,000 rubles. For connoisseurs of true German quality and comfort in work. Excellent technical characteristics and high quality indicators.
Electromechanical guillotines DURMA MS(Turkey).
Models: MS 1303 (1303mm x 3mm) = , MS 2525 (2525mm x 2.5mm) = Gold standard for guillotine. Very high quality at a not very high price (compared to the Germans and Italians). Recommended. You will never regret.
2. SELECTION OF THE BENDER
Sheet benders for the production of ventilation ducts. The sheet bender for the production of ventilation ducts can be simple or segmental. Segmental sheet bender for the production of square air ducts is preferable, because. will allow you to make a box from a metal sheet. On a simple sheet bender, you will need additional devices for this. It is desirable if the bender will be without limiting the depth of material supply. The sheet bender drive can be manual, hydraulic or electromechanical, depending on your requirements for output volumes and scale of production.
Required parameters:
- Listogib with a segmented beam
- The working length of the sheet bender is from 1300mm to 2500mm
- Metal thickness from 0.5mm to 1.5mm
- Unlimited metal feed depth
- Drive depends on your budget
From the variety of plate bending options, we recommend that you give preference to bending machines with one, two or three segment beams with a manual, hydraulic or electromechanical drive, depending on your budget. Below are the most optimal options for sheet benders and their price range:
The most technologically advanced options for sheet bending, allowing you to have high productivity and high quality of produced boxes:
Electromagnetic plate benders
Electromagnetic bending machine Magnabend 1250mm or 2500mm is the best bending machine for the production of ventilation ducts. The design of the electromagnetic bending machine Magnabend is made in such a way that you can produce almost any complex profile or product: boxes, cassettes, etc. The clamping beam of the Magnabend sheet bender consists of segments of different lengths. The design of the electromagnetic sheet bender allows you to bend sheet metal from any side, there are no restrictions in it, both lateral and in depth. The electromagnetic plate bender is very compact and allows you to work with metal up to 1.5 mm thick. The price of an electromagnetic bending machine Magnabend 1250mm is 213,095 rubles, Magnabend 2000mm = 322,575 rubles, Magnabend 2500mm = 353,855 rubles.
Electromechanical bending machines with segmented beam:
Electromechanical plate benders SCHECHTL (Germany) - the most progressive version of plate benders with the highest level of quality, productivity speed and ease of use. SCHECHTL electromechanical plate benders combine the latest technology and the best innovations in terms of design data and software. The SCHECHTL electromechanical sheet bending line includes many models for a working length of 1500mm and 2500mm and a metal thickness of up to 2mm. These are electromechanical sheet benders of the series: MAB, MABO, MAX, MAXI. Models are equipped with CNC control. The cost of these electromechanical sheet benders starts from 400,000 rubles and ends at 1,150,000 rubles.
Manual bending machines with segmented beams are an easy and reliable choice for budget production:
Simple and affordable options for manual sheet benders that will allow you to have normal productivity with good quality products. Manual sheet benders with one, two and three segment beams.
2.1. Manual bending machine with three segmented beams Metal Master MTB 3S (Taiwan) remains one of the best options for manual segmental bending machines for the manufacture of ventilation ducts in terms of its functionality and affordable price on the market. This sheet bender makes it easy to produce any complex products and boxes due to all three segment beams. There is no similar analogue, a segmental bending machine with three segmented beams, on the market. The working length of the manual bending machine MTB 3S -1260mm. The price of the segmental bending machine MTB 3S 1260 will be 151,760 rubles.
2.2. Manual bending machine with two segmented beams Metal Master MTB 2S (Taiwan) is the second most popular manual bending machine for the production of ventilation ducts with two segmented beams with advanced functionality and affordable price. The working length of the manual bending machine MTB 2S - 1260mm. The price of the segmental bending machine MTB 2S 1260 will be 94,850 rubles.
2.3. For lovers of high-quality European equipment, we can offer a popular German manual bending machine with two SCHECHTL UKV / S 1250 mm segment beams. The sheet bender works with metal thickness up to 1.25 mm. Price = 312,800 rubles.
2.4. For those who need the most inexpensive manual bending machine, we suggest considering the ACL manual bending machine with one segment beam. Production - good industrial China. Steel quality is good. There are manual bending machines for lengths of 1260mm and 2500mm. Bends metal thickness up to 1.5mm. It has the lowest price and at the same time good quality. The price of a manual bending machine ACL 1300mm = 74,290 rubles. The price of a manual bending machine ACL 2500mm = 164,220 rubles.
3. SELECTION OF ROLLERS
Rollers, as well as sheet benders and guillotines, can be driven differently. The simplest are manual rollers. This is followed by electromechanical and hydraulic rollers. For the ventilation workshop, we recommend that you do not overpay for hydraulics and purchase either manual or electromechanical rollers. Based on experience, the vast majority of companies choose electromechanical rollers to complete their production.
Required parameters:
- Working length of rollers from 1260mm to 2500mm
- Metal thickness up to 1.5mm
- Shaft diameter – from 60mm to 80mm
Popular brands of hand rolls available:
- Rolls MetalMaster (China)
- Rollers ACL (China)
Popular Brands of Affordable Electromechanical Rollers
- Rollers ACL (China)
- Metal Master rollers (China)
- Rollers Durma (Turkey)
4. MACHINE FOR APPLYING RIBS
With a limited budget and small volumes of production, the work of such a machine can be entrusted to your bending machine. He will excel at this task. In the future, for convenience in work, you can purchase a specialized machine for applying stiffeners.
5. FOLDER ROLLING MACHINES
The folding machine is necessary for the manufacture of locks in ventilation ducts. The folding machine makes: Pittsburgh fold, Closed corner fold, Lying fold, Flanging (edge bender).
Required parameters:
- Drive: electromechanical
- Metal thickness 1.2mm
- Possibility of flanging
- Quick changeover
- Device for forming Pittsburgh and Corner locks
Folding machines ACL
LC series folding machines are the most popular equipment for the production of air ducts in Russia. Models with the index "R" allow you to roll the flanging ("standing seam" along the radius). Distinctive features of ACL seam-rolling machines is that there is no need to replace the rollers. Changeover from one type to another takes less than a minute and consists in moving the guide, which is responsible for the entry of the material under the rollers. The seam-rolling machine allows you to produce both straight and curved bends. The versatility of this seam-rolling machine is complemented by the function of rolling a connecting rail, which includes a cut-off wheel that cuts the metal to the required rolled width. ACL's LC-series seam-rolling machines are quiet and have low energy consumption. Despite the fact that the machine tool manufacturing country is China, the quality of the machine tools is very good and in no way inferior to expensive European counterparts. The kit includes a device for forming the Pittsburgh and Corner locks. The cost of the ACL folding machine of the LC-12DR series = 180,450 rubles.
Folding machines SBD4C
Seam rolling machine SBD4C is designed for the manufacture of seam joints in the production of gutters and air ducts.
The use of a seam-rolling machine automates and speeds up one of the most labor-intensive processes - the production of a lock on pipes.
With the SBD4C folding machine, the following types of folds can be produced:
- "Pittsburgh Fold"
- "Standing Fold"
- "Pittsburgh Castle"
- "Recumbent fold"
- "C-rail"
The cost of the seam-rolling machine SBD4C = 95,000 rubles.
6. SEALING MACHINES
Seam-setting machines are designed for “lying” seam upsetting on round-section blanks: air ducts, chimneys, drains, etc.
One of the most popular and affordable machines is the FZ series seam-setting machine. It is designed for upsetting a “lying” fold on round workpieces.
The simple and robust design of the seam binder makes it an economical solution for a small workshop. The seam-setting machine allows you to work with workpieces with a diameter of 80 mm, i.e. with a very wide range of products.
7. SPOT WELDING
One of the most popular spot welding in the production of ventilation ducts is TECNA spot welding (Italy).
Popular models: TECNA 7 and TECNA 2
8. BUTTON AUTOMATIC
If you want to save money on a poklevochny automatic machine, it is possible. You simply replace it with self-tapping screws. But in the future, when you reach normal volumes, you will still need a pecking machine. TRUMPF is the most popular and widely used blowing machine used in the production of ventilation ducts.
9. SLOTTED SCISSORS
To save the budget, slotted shears can be replaced with ordinary metal shears. They are cheaper but less convenient. In the future, you will definitely need slotted scissors. The most commonly used variant of slotted shears is TRUMPF shears.
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